NetMF Electric Longboard Part 2

In part 1 I got the wireless WiiChuck working with a plug n play setup using a SeeedStudio Grove base shield, Wii Chuck adaptor, modified 5CM cable and FEZ Lemur. The FEZ Lemur is limited to a 5VDC supply which wasn’t going to work so well with the 6VDC output of my HobbyKing HK150 ESC without some extra electronics.

GHI Electronics also sell the FEZ Panda III which has a 6VDC-9VDC voltage range and more processing power which would be useful for my next project a dual motor longboard with traction control and anti lock braking .

I also figured vibration could be a problem for the plug n play setup so I built a custom shield for my wireless Wii Chuck dual motor longboard control using an Arduino protoshield, and a Wii-Nunchuck breakout board. The shield provides a solid mount for the wireless Wii chuck dongle and power for the NetMF board from the output of the ESC.

 

FEZ Panda III Protoshield for longboard with RC Servo for testing

FEZ Panda II Protoshield for longboard RC Servo test

I tested the shield wiring using a Radio Control (RC) Servo so the scope of disaster was greatly reduced. (The red jumper wire is supplying 3v3 to the servo for testing)

using System;
using System.Threading;
using Microsoft.SPOT;
using Microsoft.SPOT.Hardware;
using Toolbox.NETMF.Hardware;

public class Program
{
   private const int NunchukYMinimum = 0;
   private const int NunchukYMaximum = 255;
   private const int PWMPeriodMicroseconds = 20000;
   private const int DurationMinimum = 1250;
   private const int DurationMaximum = 1750;

   public static void Main()
   {
      WiiNunchuk Nunchuk = new WiiNunchuk();
      PWM pwm = new PWM(GHI.Pins.FEZPandaIII.PwmOutput.D6, PWMPeriodMicroseconds, DurationMinimum, PWM.ScaleFactor.Microseconds, false);

      pwm.Start();

      while (true)
      {
         // Reads all values
         Nunchuk.Read();

         Debug.Print(Nunchuk.AnalogStickX.ToString() + " " + Nunchuk.AnalogStickY.ToString());

         uint duration = (uint)map(Nunchuk.AnalogStickY, NunchukYMinimum, NunchukYMaximum, DurationMinimum, DurationMaximum);

         Debug.Print("Duration " + duration.ToString());
         pwm.Duration = duration;

         Thread.Sleep(100);
      }
   }

   private static long map(long x, long inputMinimum, long inputMaximum, long outputMinimum, long outputMaximum)
   {
      return (x - inputMinimum) * (outputMaximum - outputMinimum) / (inputMaximum - inputMinimum) + outputMinimum;
   }
}

I then connected the setup to my longboard ESC and it worked. (need a right angle connection for FEZ Panda III power)

Longboard with FEZ Panda III board based controller

Longboard with FEZ Panda III board based controller

The proof of concept software worked, the next step is to add throttle mapping and failure mode handling e.g. loss of communications with the Wiichuck.

NetMF Electric Longboard Part 1

When I first built my electric longboard I started with a devicter devduino V2 running a modified version of the Wiiceiver code from AustinDavid.com. This plug n play setup has worked really well and proved quite robust considering the hostile environment it is working in.

devduino V2 longboard controller, wiresless Wiichuck ESC and batteries

devduino V2 controller

I had been thinking about purchasing a dual motor kit and experimenting with traction control and anti lock braking (after a couple of close calls indoor on a tiled floor) which would require a bit more processing power.

The first version of my NetMF controller will be powered by a GHI Electronics FEZ Lemur which is an ARM Cortex M4 based System on a Chip (SoC) running at 84MHz.

The FEZ Lemur is an Arduino pinout-compatible mainboard but with the Inter-Integrated Circuit (I2C) pins on D2-Serial Data Line(SDA) and D3-Serial Clock Line (SCL).

My first proof of concept (PoC) uses a standard wii Nunchuk and some jumper wires.

FEZ Lemur and Nunchuck connected with jumper wires and seeedstudio adaptor

FEZ Lemur Wii NunChuck interface

Bill of materials (Prices in USD as at Mar 2016)

I then tested my hardware setup with an application based on the driver software written by Szymon Kobalczyk and it worked. I have used this software on a couple of projects but have never been able to get to work with my wireless Wii Nunchuk.

I compared the Arduino wiiceiver code and the C# version and found the initialisation process was different. I then did some research and found that the WiiNunChuk driver of the .Net Micro Framework Toolbox by Stefan Thoolen used a similar approach as the wiiceiver code.

using System;
using System.Threading;
using Microsoft.SPOT;
using Toolbox.NETMF.Hardware;

public class Program
{
   public static void Main()
   {
      WiiNunchuk nunchuk = new WiiNunchuk();

      while (true)
      {
         // Reads all values
         nunchuk.Read();

         Debug.Print(nunchuk.AnalogStickX + " " + nunchuk.AnalogStickY);

         Thread.Sleep(100);
      }
   }
}

I then tried the wireless Wii NunChuk device and it worked (The tape is to stop the wireless dongle falling off due to vibration when mounted on my skateboard)

FEZ Lemur Wireless Wii NunChuck interface

FEZ Lemur Wireless Wii NunChuck interface

The PoC was working so now I needed to make it more robust and plug n play. For many of my projects I use the Seeedstudio Grove system which provides plug n play digital inputs, digital outputs, analog inputs and I2C connectivity for *duino (and other) format devices.

The Seeedstudio base shield V2 can be configured for *duino devices which implement I2C connectivity on the Analog Input pins 4 & 5 or dedicated pins SDA & SCL pins.

FEZ Lemur Wireless Wii NunChuck PnP interface

FEZ Lemur Wireless Wii NunChuck interface

To get the SeeedStudion Base Shield to work with my FEZ Lemur I had to put a twist in the jumper cable to get the SDA & SCL the right way round and plug it into the D2 socket.

NOTE : put some tape on the top of the MicroSD card socket to stop a accidental short circuit.

Seeedstudio 5CM cable with SDA & SCL Pins reversed.

5CM cable with SDA & SCL Pins reversed

Connecting to G30_G30...Connected
128 128
128 128
128 128
128 128
128 128
128 128
128 128
128 170
80 209
63 255
128 255
128 255
128 255
128 255
244 255
255 255
255 250
255 210
255 128
255 128
255 128
255 107
255 5
255 0
255 0
128 0
128 0
41 0
24 0
0 103
0 128
0 128
8 235
77 255
128 255
128 255
128 128
128 128

Next step is to get inerface to the 150A Electronic Speed Control(ESC) working.

Electric Longboard First Assembly

My next project an electric motor powered longboard.

DIY longboard

Electric Longboard Parts

Bill of Materials for this project (Prices as at Jan 2014)

  • Single Motor Mechanical Electric Longboard Kit USD223
  • Turnigy Aerodrive SK3-6364-245kv Brushless Outrunner Motor USD70.68
  • HobbyKing 150A High Performance Brushless Car ESC USD68.99
  • ZIPPY Flightmax 5000mAh battery X 2 USD31.99 each
  • HXT4mm Battery Harness 14AWG for 2 Packs in Series USD2.43
  • HXT 4mm Gold Connector with Protector (10pcs/set) USD4.44
  • Netduino 2 Plus (may replace this with a Netduino) USD59.95
  • Grove Base Shield V2 USD 8.90
  • Grove Nunchuck Adaptor USD2.90
  • Wireless Nunchuck NZD25.00
  • Moose 9.5×42 Longboard Flush Mount Deck Green Stain NZ57

Initial trials of the Wireless Nunchuck have not been very positive. As the Netduino device starts the connection to the handset is dropped. Need to do some more investigation to see if I can get this to work otherwise I will have to use a wired Nunchuck.